Language: 日本語 | English
Language: 日本語 | English
► Challenges faced by the Automotive Industry
In the automotive industry, suspension members are critical structural components that influence both vehicle safety and ride comfort. In recent years, there has been a growing demand for both weight reduction and high rigidity, making it particularly challenging to ensure welding quality.
Suspension components require both high welding strength and dimensional accuracy. In particular, suspension members directly absorb impacts from suspension parts, making welding reliability crucial for overall vehicle safety.
► Technical Challenges
Key challenges in manufacturing suspension members:
・Controlling thermal distortion caused by welding
・Ensuring uniform welding quality in complex shapes
・Establishing optimal welding conditions to reduce spatter adhesion
・Overcoming welding difficulties due to gaps between materials and differences in plate thickness
[Problem Solving with Welding Technology]
Through years of prototype development, we have established the following solutions with our unique welding technology:
✔ Development of a Thermal Deformation Control System
・ Suppressing distortion through optimized welding sequences and positions
・ Ensuring dimensional accuracy with custom-developed welding jigs
・ Managing heat input through machine-monitored current control
✔ Quality Assurance System
・ Full inspection using 3D measurement
・ Strength verification through destructive testing
・ Weld defect detection via macro inspections
►Proven Reliability
○ Customer Feedback
The stability of welding quality is outstanding.
I was amazed by the high dimensional accuracy.
The quick turnaround time is impressive.
►Implementation Benefits
Feedback from companies that have implemented our solutions:
・ Defect rate: Reduced by 75% compared to conventional methods
・ Manufacturing lead time: Shortened by 20%
・ Overall costs: Reduced by 15%
*For more detailed case studies and performance data, please download our technical materials from the link below:
Technical Materials Download: https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
For any inquiries, please feel free to contact us via our technical consultation and quotation request form.
Technical Consultation & Quotation Request: https://ja.nc-net.or.jp/company/22325/inquiry/
[Company Profile]
Company Name: Timec Co., Ltd.
Address: 197-1 Nishigori, Soja City, Okayama, 719-1164, Japan
TEL: +81-866-93-1269
FAX: +81-866-93-2540
Corporate Website: https://timec.co.jp/
Related URL: https://timec.co.jp/mind/
[Case Study]
Sheet Metal Fabrication of Intake Manifold (Aluminum Die-Cast)
– Achieving Shorter Prototype Lead Time and Cost Reduction in Mass Production –
► Recognizing the Challenges
In the 1990s, aluminum die-casting was the dominant manufacturing method for intake manifolds in the automotive industry. However, rising raw material costs and increased manufacturing expenses due to multi-cylinder engine designs led many parts manufacturers to seek alternative production methods.
Key challenges during the prototyping phase included:
・High cost of mold production
・Lengthy prototype lead times
・Limited flexibility in design modifications
・High costs for small-batch production
►Technical Approach
Our proposed sheet metal fabrication method offers a revolutionary approach that significantly reduces manufacturing costs compared to traditional aluminum die-casting.
Key technical points include:
・Material Selection: SPHC (hot-rolled steel plate) and STKM (carbon steel mechanical tubing)
・Optimized Design: Strength analysis and weight reduction using 3D CAD
・Manufacturing Process: Combination of press forming, laser processing, and welding technology
・Quality Assurance: High-precision dimensional verification using 3D measuring instruments
►Detailed Solutions
The sheet metal fabrication of the intake manifold was developed through the following phases:
1. Design Phase
・3D modeling using CAD
・Design of press molds and jigs for laser processing and welded assembly
・Development of DNC machining programs based on 3D models
2. Prototype Phase
・Mold and jig processing using DNC machining
・High-precision machining with a 5-axis laser cutter
・Precision welding by skilled technicians
3. Validation Phase
・Dimensional verification using 3D measuring instruments
・Performance evaluation through actual vehicle installation tests, followed by design optimization
・Durability testing and feedback-driven design improvements
►Implementation Benefits
This development project achieved the following results:
✔ Manufacturing Cost: Reduced by 40% compared to conventional methods
✔ Development Period: Prototype lead time shortened by 50%
✔ Weight Reduction: 20% lighter than conventional
✔ Design Flexibility: Significantly improved
These achievements were made possible by over 50 years of prototype development experience and a team of 160 skilled engineers. We continue to apply this technology to the sheet metal fabrication of various automotive components.
►Future Prospects
In recent years, some intake manifolds have transitioned to resin materials. However, the optimal manufacturing method depends on the required component characteristics and operating environment.
We propose the best manufacturing solutions, including sheet metal fabrication and hybrid approaches, tailored to each customer’s needs.
►Conclusion
Sheet metal fabrication of intake manifolds is a highly effective solution that achieves both cost reduction and weight savings.
For more details, please download our technical documents from the link below and discuss potential applications with your development team.
[Company Profile]
Company Name: Timec Co., Ltd.
Address: 197-1 Nishigori, Soja City, Okayama, 719-1164, Japan
TEL: +81-866-93-1269
FAX: +81-866-93-2540
Corporate Website: https://timec.co.jp/
🔹 Download Technical Documents:
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
🔹 Technical Consultation & Quotation Requests:
https://ja.nc-net.or.jp/company/22325/inquiry/
🔹 Related URL: https://timec.co.jp/
Oil Pan Prototyping and Development – A Critical Component for Engine & Transmission Performance
In the automotive industry, the oil pan plays a crucial role in ensuring the performance and reliability of engines and transmissions. This guide, based on over 50 years of experience in prototype development, addresses the challenges and solutions in oil pan manufacturing.
Key Challenges in Oil Pan Development
Currently, the automotive industry faces several challenges in oil pan production:
1. Strict control over material thickness reduction
2. High-precision surface quality for mounting areas
3. Reduction of lead time from prototyping to mass production
4. Maintaining cost competitiveness
Particularly in deep drawing press forming of oil pans using mild steel sheets, precise control over material thickness reduction is essential.
Customer Feedback:
Since these parts are used around the engine and transmission, oil leakage is absolutely unacceptable.
Technical Solutions
To address these challenges, we implement the following technological approaches:
1. Deep Drawing and Press Forming Simulation
Pre-evaluation using JSTAMP software
Prediction and optimization of material thickness reduction rates
Prevention of forming defects in advance
High-Precision Die Design & Manufacturing
2. High-Precision Die Design and Manufacturing
Precision design using 3D CAD
Uniform surface pressure distribution with unique die structure
Finishing by skilled technicians
3. Quality Assurance System
100% inspection with 3D measuring machines
Verification of mounting surfaces with dedicated inspection jigs
Operation of traceability system
Actual case studies have shown the following improvements:
✔ Prototyping period: Reduced by 30% compared to conventional methods
✔ Cost: Lowered by 30% compared to traditional techniques
✔ Mass production transition: Smooth and efficient ramp-up
Our expertise in deep drawing press forming, particularly in controlling material thickness reduction, is what sets us apart in manufacturing oil pans for engine and transmission components.
Founder’s Comment:
Only real technology can meet such strict requirements.
Proposal to Customers
We have even more detailed technical documents available. You can download them for free from the following URL:
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
Please feel free to contact us from the following form for technical consultations and quotation requests:
https://ja.nc-net.or.jp/company/22325/inquiry/
[Company Profile]
Company Name: Timec Co., Ltd.
Location: 197-1 Nishigori, Soja City, Okayama Prefecture 719-1164
TEL: 0866-93-1269
FAX: 0866-93-2540
Corporate Website:
https://timec.co.jp/
Related URL: https://timec.co.jp/
► Industry Challenges
Are you facing challenges in the seamless transition from prototyping to mass production of seat leg parts in manufacturing?
In the automotive industry, manufacturers must balance lightweight design, high strength, cost reduction, and short lead times, which often have conflicting requirements.
Additionally, interference checks with surrounding seat components and assembly feasibility validation require precise adjustments. The quality of the prototype phase directly affects mass production efficiency.
► Our Approach to Solutions
With over 50 years of expertise in prototype development, we provide optimal solutions tailored to our customers' needs.
Our Strengths in Seat Leg Component Production:
✔ Proposals from the design stage using 3D CAD
✔ Preliminary validation with press forming simulation
✔ Comprehensive support from material selection to processing methods
✔ Ultra-short lead times enabled by 24-hour operations
We offer the following specialized services for seat leg parts:
✔ Material: SPH, STKM, and other optimal materials based on application needs
✔ Processing: Single-unit press processing and pipe processing
✔ Assembly: Integrated welding assembly and surface treatment
► Technical Features
【Equipment Capabilities】
✔ 1,200-ton large press machines for high-precision processing
✔ 3D laser processing machines for complex shapes
✔ Robotic welding systems for high-quality joining
✔ 3D measuring machines for precise quality control
【Manufacturing Process Strengths】
1. Design Support
Equipped with CATIA and multiple 3D CAD systems
Conducts interference checks with surrounding seat components
Offers design proposals optimized for assembly feasibility
2. Prototype Manufacturing
Short lead times utilizing state-of-the-art manufacturing equipment
High-precision processing by skilled technicians
Quality stabilization using custom jigs
3. Small-Lot Production
Flexible support for small-lot production after prototyping
ISO9001-certified quality control system
► Proven Benefits
Our clients have experienced the following improvements:
✔ 30% reduction in development time
✔ 25% reduction in prototyping costs
✔ Streamlined transition to mass production
✔ Significant reduction in quality defects
★ Success Story
We were looking for a manufacturing partner that could handle everything from prototyping to small-lot production of seat leg components. By working with your company, we achieved faster development and stabilized quality.
— Major Automotive Parts Manufacturer
► Delivering Even Greater Value
For a detailed technical guide, download our free materials here:
🔗 Download Technical Documents
https://ja.nc-net.or.jp/company/22325/dl/catalog/207206
For technical consultations and quotations, please use the form below:
🔗 Inquiry Form
https://ja.nc-net.or.jp/company/22325/inquiry/
【Company Information】
Timec Co., Ltd.
📍 197-1 Nishikoori, Soja City, Okayama, 719-1164, Japan
📞 TEL: 0866-93-1269
📠 FAX: 0866-93-2540
🌐 Website: https://timec.co.jp/
🔗 Related URL: https://timec.co.jp/
